Polygon Solutions Rotary Broaching Tools
Polygon Solutions Rotary Broaching Tools
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HexagonTorxTool HolderGage Sets Broaching KitsBroach Alignment
Polygon Solutions Rotary Broaching Tools
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Request QuoteTool HolderGage Sets Broaching KitsBroach AlignmentHow Rotary Broaching Works
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239-628-4800

Rotary Broaching Tools2023-06-23T14:20:37+00:00
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Rotary Broaching Tool Holders

Sealed Bearings – No Hourly Greasing
Pressure Relief Vent Hole Technology
Adjust-Free For Fast Set-Ups
ONE YEAR WARRANTY!

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Rotary Broaches

We Offer The Largest Selection of Broaches Including Hex, Square, Torx, Torx Plus, Involute Splines, Serration, AS1300, J500, 12 Point and much more…

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Go / NoGo Gages

Validate Parts Quickly Using Our NIST Compliant Gage Sets. We Offer Internal & External Torx ISO 10664, ASME Hexagon, Custom Serration, Involutes and More…

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Rotary Broaching Kits

Complete Rotary broaching Kit
Includes GT Series Tool Holder
And 7 Standard Rotary Broache

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Alignment / Orientation Attachment

Need To Align Your Broaches Form With Another Feature on Your Part?
Our Alignment Brake Attachment Allows You To Orientate The Broach In The Same Position

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Static Punch Broaches

Great For Broaching Small Forms Into Tough Material Such As Titanium, 17-4, Inconel & Stainless Steels.

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Polygon Solutions Rotary Broaching Tools

Inspired By Excellence & Innovation

We offer a the largest selection of high quality rotary broaching tools.

Why Choose Polygon Solutions for your Rotary Broach Tools?

Polygon Solutions specializes in rotary broaches also known as wobble broach tools for CNC lathes, mills and screw machines. Our continuous effort is to develop cutting edge products and technical support for our customers. Your technical support issues will be addressed by actual machinists and engineers, not salespeople! Our commitment to quality comes first in everything we do, from standard hexagon broach tools to the latest in broach holder technology. No matter what industry you work in, from medical devices to aerospace fasteners, we are dedicated to being the best solution when looking for rotary broaching tools.

Polygon Solutions aims to be a superior manufacturer of broach tools. We will continually improve our quality management system so as to create customer satisfaction by exceeding our customers’ expectations through the delivery of superior machine tools and services in a safe and environmentally responsible manner.

Rotary Broaching is a precision method for producing internal & external polygon forms at an extremely fast rate. The entire operation can be completed within seconds and can produce forms to 0.0005″ accuracy or better.

WORLD CLASS TOOLS

We Manufacture Rotary Broaching Tools for the Medical, Aerospace, Defense, Automotive, Plumbing, Electronics and Fastener Industries around the World.

  • Precision Ground – our tools are precision ground for highest accuracy possible

  • Made In USA – our products are made right here at our facility in South Florida

  • Guaranteed – our premium tool holding products come with a 1 year warranty

INDUSTRIES WE SERVE

Rotary broaching uses the full force of standard turning machines to create polygon shaped holes. These holes are manufactured in precision machined metal products. The aerospace industry has unique needs for customized, lightweight, precise and high-strength fastener products. This need makes this tool an excellent addition to any aerospace machining facility. Rotary broaches are available with standard hexagon, square and custom made shapes.

Typical screws, bolts and other fasteners are made in mass production processes. Stamping or cold heading the form into the end of the part makes financial sense. However, in the case of smaller production needs, or prototype products, cold heading resources are not available. Since our tool holder is practical for use on any CNC, lathe or milling machine, it is the ideal tool for such work. Read more on Rotary Broaching in the Aerospace Industry

Rotary broaching has numerous uses in the Medical Industry including bone screw and implant applications with hexagon, Torx® style, six-lobe or hexalobular drive features. Due to the demanding nature of the medical field for reliability in surgical procedures, machining standards for surgical equipment tend to be very precise compared to other similar size and material metal parts.

Various grades of stainless steel, titanium and other exotic and experimental materials are used to make these bone screws and implant fasteners. Rotary Broaching makes an easy job of putting a shape in the head of a bone screw made with such materials. Our tool holder is designed for use in all modern turning machines. Read More on Rotary Broaching in the Medical Industry

The main advantage of a rotary broaching operation is that processes can be completed on the machine where the part is first turned or milled. This eliminates subsequent operations and results in savings of time and money. Automotive suppliers intent on reducing costs due to fierce competition may reverse engineer some part features to take advantage of this machining technique.

Besides typical hexagon, square and Torx-style blind holes, rotary broaching is also popular for creating serrations and splines (including involute splines). These gear shapes are broached into bolts, drivers, linkage, shafts and other parts where cold heading, stamping or other machining methods are not possible, practical or cost effective. This process is a very fast and accurate method of creating small polygon, star and gear shaped forms. Read more on Rotary Broaching in the Automotive Industry

The plumbing industry’s use of brass parts for hydraulic, pneumatic, and liquid transfer makes rotary broaching a popular option for machining. Hexagon and square holes can easily be created in brass with standard rotary broaching tools. High volume machines, such as CNC and screw machines, can economically use these tools to create thousands of parts per broach. Read more on Rotary Broaching in the Plumbing Industry

Most fasteners are screws, nails, staples and other retaining devices used to hold mechanical pieces or materials together. Most are mass produced in very high volume processes requiring little customizing or precision. The need for precision fasteners does exist however, and these are the parts that can benefit from rotary broaching tools.

A wide variety of industries require precision made fasteners. The medical industry uses bone screws and other fixation devices that are often held to very high standards for good reason. No one wants to hear that a screw stripped while tightening it into the femur, especially the patient. Hardware manufacturers make specialty handles and hinges requiring screws of various lengths and visual appearance. Aerospace fasteners may be fabricated from exotic lightweight and high strength materials. Brass plumbing screws may be customized for strength, length, flow and visual appearance. Read more on Rotary Broaching in the Fastener Industry

Polygon Solutions Rotary Broaching Tools

Today’s Rotary Broaching News

Covering topics from new innovations to getting more out of your tooling

Polygon Solutions Rotary Broaching Tools

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    6461 Metro Plantation Road
    Fort Myers, Florida 33966

  • 1.239.628.4800

  • Monday – Friday: 8:00 AM – 5:00 PM EST

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